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Deformed wire Product List and Ranking from 4 Manufacturers, Suppliers and Companies | IPROS GMS

Deformed wire Product List

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Namitei's aberrant line

Change the future with an unusual line.

【What is a Special-Shaped Wire】 It is a wire product that has been processed into various shapes according to customer requirements, rather than the typical cross-sectional shapes like round, square, or hexagonal. By incorporating functionality into the material itself, it can accommodate applications that conventional round or square wires cannot. 【What Can Be Achieved with Special-Shaped Wire】 ◆ Optimal Design 1. Switching Construction Methods - Bringing the cross-section closer to the final product, reducing machining and labor (such as eliminating cutting) - Achieving shapes that are difficult to realize with pressing (press alternative parts) - Manufacturing parts with higher strength than sintered parts (sintering alternative parts) 2. Weight Reduction - Reducing cross-sectional area to achieve lightweight design 3. Increased Surface Area - Expanding surface area in the longitudinal direction, improving heat dissipation, adhesion, and strength 4. Control of Surface Properties - Achieving anti-slip, adhesion, vibration absorption, and heat dissipation effects through surface roughening or uneven processing ◆ Productivity 1. Mass Production Capability - Improving efficiency through continuous production from special-shaped coils 2. Near-Net Shape - Bringing the material closer to the final shape at the material stage, achieving process simplification and labor reduction ◆ Environmental Consideration - By reducing waste through free design and high production efficiency, and achieving process simplification and labor-saving, environmentally friendly manufacturing is made possible.

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  • Steel
  • Deformed wire

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Case Study of Irregular Shape Line Utilization | Improvement of Yield for High-Quality Steel Parts by Switching from Plate Punching

For heat-resistant stainless steel and titanium! Unlike punching from sheet materials, which tends to produce material loss, using shaped wire results in less waste and is expected to improve yield.

At Namitei, we propose product specifications that match our processing characteristics while leveraging the applications and functions of our products, aiming for cost-effective manufacturing. Please feel free to consult us from the design stage. When producing parts like those shown in the diagram from expensive materials such as heat-resistant stainless steel or titanium, there was a problem where approximately 80% material loss occurred due to punching from standard sheet materials. In response, we proposed "creating flat coil components from irregular wire." We manufactured flat coil components from trapezoidal irregular wire with a thick outer side. After processing, the cross-section deformed flat with the outer diameter side stretching. If the specifications of the assumed case are followed, an improvement in yield of about 50% can be expected. [Assumed case using alloy titanium material] ■ Ring component: Thickness 3mm × Diameter 280mm ■ Sheet material: Thickness 3mm × 300mm × 300mm ■ Material mass 1.2kg (specific gravity 7.9) ■ Material loss = 1.0kg *For more details, please refer to the PDF document or feel free to contact us.

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  • Wiring materials
  • Deformed wire

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Kimura Shoten Co., Ltd. Business Introduction

We manufacture original patterned fine irregular wires made from metal materials such as titanium and titanium alloys.

Kimura Shoten manufactures materials for eyeglass frames in the town of Sabae, known for its eyeglasses. In particular, we specialize in the processing of thin, irregularly shaped wire known as "rim wire" around the lenses, and we have a track record of processing various materials, including titanium alloys, nickel alloys, and precious metals. Additionally, we perform special processing that not only has irregular cross-sections but also incorporates regular patterns on the surface. Moreover, the finish we achieve is beautiful and clean, even when using titanium alloys. In the future, we aim to apply this highly precise special technology to various fields. 【Business Description】 ■ Manufacturing and sales of materials for eyeglasses *For more details, please contact us or download the catalog.

  • others
  • Other metal materials
  • alloy
  • Deformed wire

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[Manufacturing/Processing] Grooving and Bending --- Processing of materials such as titanium

Beta titanium and half-titanium groove lines and bending processing! Molds are also manufactured in-house! An introduction to our expertise in groove line manufacturing.

The groove wire is used in the rim of glasses (the part that holds the lenses). In addition to delivery on spools, we also accept orders for bending processing of groove wire to match the design of the eyeglass lenses. We manufacture the molds for creating groove wire in-house and design them meticulously down to the details, ensuring that the mechanical properties of the finished groove wire are stable. Additionally, during bending, the groove wire has no variation and is easy to wind. The full groove V angle is symmetrical, and the shape of the nylon groove is stable, so only one type of cushion is needed. 【Features】 ■ Delivery on spools is possible ■ Bending processing can be applied for delivery ■ Molds for groove wire are also manufactured in-house ■ All products are made in Japan ■ Mill sheets can be attached *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other contract services
  • Other processing machines
  • Deformed wire

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Various irregular wires

Achieved a dimensional accuracy of ±5μm! Processed into various shapes from 0.1×0.1 square wire to 3×16 flat wire, and up to 10mm triangular wire.

Tokyo Heisen Co., Ltd. manufactures, processes, and sells shaped wires and flat wires. We specialize in processing fine-shaped wires, capable of handling material diameters from φ0.1mm to φ12.0mm. Additionally, we have a straightening machine that prevents twisting, allowing for straightening of flat wires ranging from 2×5mm to 3×16mm. We supply materials for shaped wire coil springs not only within Japan but also to the world. Please feel free to contact us when you need our services. 【Features】 ■ Uses high-precision rolling rolls to manufacture ultra-fine shaped wires ■ Capable of producing square wires with a thickness-to-width ratio of 1:1 to flat wires with a ratio of about 1:2.5 (minimum size approximately 0.1×0.1 to 0.1×0.25) ■ Proficient in non-ferrous metals such as aluminum, copper, brass, and bronze ■ When wound side by side, square and flat wires can be wound more densely than round wires ■ Commonly used in winding for small motors and transformers *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Non-ferrous metals
  • Deformed wire

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Development Story of the Special-Shaped Wire for Optical Fiber Protection in Submarine Cables

[Published in the Industrial Economic Newspaper] Introducing the development story of the specially shaped wire for protecting optical fibers used in submarine cables.

An article about our "Optical Fiber Protection Specialty Wire for Undersea Cables" has been published in the Industrial Economic Newspaper! In the midst of the recession known as "Iron Cold" in 1984, when our company was still called "Naniwa Seikui," we received an order from a steel trading company in Tokyo requesting, "Please make a fan-shaped specialty wire by splitting a pipe into three vertically." A few days later, President Murao was surprised when he saw the drawings that arrived. It was the first order for a fan-shaped iron wire, and on top of that, they requested a tolerance of within plus or minus five thousandths of a millimeter. At that time in the industry, a tolerance of about one-tenth of a millimeter was the norm, and they were demanding an unprecedented level of precision, with a length of 1000 meters as well. The delivery date was specified for just two weeks later. * The full text is available at the link below. * For more details, please refer to the PDF document or feel free to contact us.

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  • Wiring materials
  • Deformed wire

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Namitai Company Profile

We will continue to challenge ourselves in modern manufacturing together with our customers!

Our company is committed to "modern manufacturing," starting with the production of nails and evolving through various transformations, including the production of copper shaped wires, growing alongside the times. We manufacture a variety of shaped wires with different cross-sectional shapes, as well as related components. Based on the manufacturing technology of shaped wires that we have cultivated over many years, we cater to a wide range of needs, from everyday life-related fields such as automotive, construction, civil engineering, home appliances, and plants, to global and cutting-edge areas like submarine cables.

  • Wiring materials
  • Deformed wire

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Irregular lines | The first step to smart production starts with the necessary shape.

"Changing shapes, changing production" - Towards waste-free manufacturing with near-net shape.

By using "near-net shape" irregular coils that are pre-processed into shapes close to the final product, rather than using general materials like circles, squares, or hexagons, production can be carried out continuously. This enables a reduction in processing steps and allows for labor-saving and efficiency improvements, leading to a more efficient and smarter way of working.

  • Steel
  • Deformed wire

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