Deformed wire Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Proposal/Case Study | Utilizing Irregular Shapes for "Reducing Processing Lead Time and Improving Quality"

Reduce post-processing costs and improve quality! Capable of handling complex cross-sectional shapes such as uneven surfaces, curves, and asymmetry.

Our company specializes in the production of "shaped wire" by processing coil materials through wire drawing and rolling to achieve the desired cross-sectional shape. In addition to enabling lightweight wire and providing anti-slip performance, we can reduce subsequent processes such as cutting and forging, leading to improved yield and reduced processing costs. We also manufacture functional wire materials such as hollow shaped wire and perform shaped cutting with minimal burrs and sagging. 【Features】 ■ Reduces costs in subsequent processes with shapes close to the final product ■ Accommodates various shapes including uneven surfaces, curves, and asymmetrical types ■ Suitable processing for multiple fields such as construction materials, automotive, civil engineering, and home appliances ■ Supports delivery forms such as aligned winding, carrier removal, and bar bundling *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

Company：ナミテイ
Price：Other

Other metal materials

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case Study of Irregular Shape Line Utilization | Improvement of Yield for High-Quality Steel Parts by Switching from Plate Punching

For heat-resistant stainless steel and titanium! Unlike punching from sheet materials, which tends to produce material loss, using shaped wire results in less waste and is expected to improve yield.

At Namitei, we propose product specifications that match our processing characteristics while leveraging the applications and functions of our products, aiming for cost-effective manufacturing. Please feel free to consult us from the design stage. When producing parts like those shown in the diagram from expensive materials such as heat-resistant stainless steel or titanium, there was a problem where approximately 80% material loss occurred due to punching from standard sheet materials. In response, we proposed "creating flat coil components from irregular wire." We manufactured flat coil components from trapezoidal irregular wire with a thick outer side. After processing, the cross-section deformed flat with the outer diameter side stretching. If the specifications of the assumed case are followed, an improvement in yield of about 50% can be expected. [Assumed case using alloy titanium material] ■ Ring component: Thickness 3mm × Diameter 280mm ■ Sheet material: Thickness 3mm × 300mm × 300mm ■ Material mass 1.2kg (specific gravity 7.9) ■ Material loss = 1.0kg *For more details, please refer to the PDF document or feel free to contact us.

Company：ナミテイ
Price：Other

Wiring materials

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Kimura Shoten Co., Ltd. Business Introduction

We manufacture original patterned fine irregular wires made from metal materials such as titanium and titanium alloys.

Kimura Shoten manufactures materials for eyeglass frames in the town of Sabae, known for its eyeglasses. In particular, we specialize in the processing of thin, irregularly shaped wire known as "rim wire" around the lenses, and we have a track record of processing various materials, including titanium alloys, nickel alloys, and precious metals. Additionally, we perform special processing that not only has irregular cross-sections but also incorporates regular patterns on the surface. Moreover, the finish we achieve is beautiful and clean, even when using titanium alloys. In the future, we aim to apply this highly precise special technology to various fields. 【Business Description】 ■ Manufacturing and sales of materials for eyeglasses *For more details, please contact us or download the catalog.

Company：木村商店
Price：Other

others
Other metal materials
alloy

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Manufacturing/Processing] Grooving and Bending --- Processing of materials such as titanium

Beta titanium and half-titanium groove lines and bending processing! Molds are also manufactured in-house! An introduction to our expertise in groove line manufacturing.

The groove wire is used in the rim of glasses (the part that holds the lenses). In addition to delivery on spools, we also accept orders for bending processing of groove wire to match the design of the eyeglass lenses. We manufacture the molds for creating groove wire in-house and design them meticulously down to the details, ensuring that the mechanical properties of the finished groove wire are stable. Additionally, during bending, the groove wire has no variation and is easy to wind. The full groove V angle is symmetrical, and the shape of the nylon groove is stable, so only one type of cushion is needed. 【Features】 ■ Delivery on spools is possible ■ Bending processing can be applied for delivery ■ Molds for groove wire are also manufactured in-house ■ All products are made in Japan ■ Mill sheets can be attached *For more details, please refer to the PDF document or feel free to contact us.

Company：アルケー
Price：Other

Processing Contract
Other contract services
Other processing machines

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Various irregular wires

Achieved a dimensional accuracy of ±5μm! Processed into various shapes from 0.1×0.1 square wire to 3×16 flat wire, and up to 10mm triangular wire.

Tokyo Heisen Co., Ltd. manufactures, processes, and sells shaped wires and flat wires. We specialize in processing fine-shaped wires, capable of handling material diameters from φ0.1mm to φ12.0mm. Additionally, we have a straightening machine that prevents twisting, allowing for straightening of flat wires ranging from 2×5mm to 3×16mm. We supply materials for shaped wire coil springs not only within Japan but also to the world. Please feel free to contact us when you need our services. 【Features】 ■ Uses high-precision rolling rolls to manufacture ultra-fine shaped wires ■ Capable of producing square wires with a thickness-to-width ratio of 1:1 to flat wires with a ratio of about 1:2.5 (minimum size approximately 0.1×0.1 to 0.1×0.25) ■ Proficient in non-ferrous metals such as aluminum, copper, brass, and bronze ■ When wound side by side, square and flat wires can be wound more densely than round wires ■ Commonly used in winding for small motors and transformers *For more details, please refer to the PDF document or feel free to contact us.

Company：東京平線
Price：Other

Processing Contract
Non-ferrous metals

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Development Story of the Special-Shaped Wire for Optical Fiber Protection in Submarine Cables

[Published in the Industrial Economic Newspaper] Introducing the development story of the specially shaped wire for protecting optical fibers used in submarine cables.

An article about our "Optical Fiber Protection Specialty Wire for Undersea Cables" has been published in the Industrial Economic Newspaper! In the midst of the recession known as "Iron Cold" in 1984, when our company was still called "Naniwa Seikui," we received an order from a steel trading company in Tokyo requesting, "Please make a fan-shaped specialty wire by splitting a pipe into three vertically." A few days later, President Murao was surprised when he saw the drawings that arrived. It was the first order for a fan-shaped iron wire, and on top of that, they requested a tolerance of within plus or minus five thousandths of a millimeter. At that time in the industry, a tolerance of about one-tenth of a millimeter was the norm, and they were demanding an unprecedented level of precision, with a length of 1000 meters as well. The delivery date was specified for just two weeks later. * The full text is available at the link below. * For more details, please refer to the PDF document or feel free to contact us.

Company：ナミテイ
Price：Other

Wiring materials

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Namitai Company Profile

We will continue to challenge ourselves in modern manufacturing together with our customers!

Our company is committed to "modern manufacturing," starting with the production of nails and evolving through various transformations, including the production of copper shaped wires, growing alongside the times. We manufacture a variety of shaped wires with different cross-sectional shapes, as well as related components. Based on the manufacturing technology of shaped wires that we have cultivated over many years, we cater to a wide range of needs, from everyday life-related fields such as automotive, construction, civil engineering, home appliances, and plants, to global and cutting-edge areas like submarine cables.

Company：ナミテイ
Price：Other

Wiring materials

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Copper irregular wire | Function enhancement through irregularization of parts for BEV and HEV.

By transforming functional materials into irregular shapes, we will assist in enhancing the performance of newly developed components (materials) for electric vehicles (EVs).

By utilizing our expertise in "special-shaped wires" technology with functional materials, we are collaborating on the development of new components (materials). For EV components, which are advancing in capacity, we propose new methods for enhancing performance, reducing weight, improving heat dissipation, and increasing packing density. By applying "special-shaped wires" to improve the performance of busbars, terminals, heat sinks, and magnetic coils, we can offer suggestions for new development products. [Functional Material Image] Copper, aluminum, electromagnetic soft iron, etc. [Application Image] Busbars, terminals, iron cores, vanes, heat sinks, stators, torque sensors, magnetic shields, etc.

Company：ナミテイ
Price：Other

Other electronic parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration